• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Test tube, experimental device and characterization method for characterizing a powder suitable for use in an additive manufacturing process, the method comprising the steps of manufacturing on a tray (21b) two substantially identical test pieces (42) by additive manufacturing from of a powder to be characterized and containing non-solidified powder, measured on the first specimen resulting in the determination of parameters relating to the specimens (42), instrumentation of a measuring face (52) of the second specimen (42) to using at least one thermocouple, carrying out an experimental test including the projection of a high energy beam (31) on an exposure face (53) of the specimen (42) opposite to its face of measuring (52) and the acquisition of the temperatures measured by said at least one thermocouple over time, realization of numerical simulation models incorporating the relative parameters the probe (42) and the high power beam (31) and including at least one virtual thermocouple arranged in the same manner as said at least one thermocouple of the experimental test, each model being identical except for one parameter to be characterized relative to the powder forming an adjustment variable, and comparison of the experimental results with the results of the numerical simulations.
    公开号:FR3029829A1
    申请号:FR1462181
    申请日:2014-12-10
    公开日:2016-06-17
    发明作者:Francois Pichot；Yann Danis；Stephane Lavignotte
    申请人:Turbomeca SA；SNECMA SAS；
    IPC主号:
    专利说明:

    [0001] 1. FIELD OF THE INVENTION The present disclosure relates to a specimen, an experimental device and a characterization process for characterizing a powder suitable for use in an additive manufacturing process.
    [0002] Such additive manufacturing processes are particularly suitable for manufacturing complex parts, in particular intended for the aeronautical field. STATE OF THE PRIOR ART It is now known, particularly in the aeronautical field, to use additive manufacturing methods for the production of certain parts whose geometry is fine or complex. A typical example of additive manufacturing is the melting or sintering of powder particles by means of a high energy beam. Among these high energy beams, there may be mentioned in particular the laser beam and the electron beam. Selective Laser Melting (SLM), also known as the "Laser Beam Melting" (LBM) process, is understood to mean a process whose main characteristics are recalled below, with reference to FIG. 1 illustrating a conventional device manufacturing device by selective melting or selective sintering of powder beds by means of a laser beam. For example, a first layer 10a of powder of a material is deposited on a production plate 21 with a roller 20 (or any other means of removal) (this may be a plateau). alone or surmounted by a massive support, a part of another part or a support grid used to facilitate the construction of certain parts). This powder is transferred from a feed tank 22 during a forward movement of the roll 20, then it is scraped off, and possibly slightly compacted, during one (or more) return movement (s) of the roll 20. The powder is composed of particles 11. The excess powder is recovered in a recycling bin 23 situated adjacent to the building tank 24 in which the production platform 21 moves vertically. A beam generator 30 is also used. laser 31, and a control system 32 adapted to direct this beam 31 on any region of the manufacturing plate 21 so as to scan any region of a previously deposited layer of powder. The shaping of the laser beam 31 and the variation of its diameter in the focal plane are done respectively by means of a beam expander or "Beam Expander" 33 and a focusing system 34, the assembly constituting the optical system. Next, a region of this first powder layer 10a is scanned with a laser beam 31 at a temperature above the melting temperature of this powder. This type of additive manufacturing process can use any high energy beam in place of the laser beam 31, and in particular an electron beam, as long as this beam is sufficiently energetic to melt the powder particles and a part of it. of the material on which the particles rest.
    [0003] This scanning of the beam is carried out for example by a galvanometric head forming part of a control system 32. For example, this control system comprises at least one orientable mirror on which the laser beam 31 is reflected before reaching a layer of powder whose each point of the surface is always located at the same height relative to the focusing lens, contained in the focusing system 34, the angular position of this mirror being controlled by a galvanometric head so that the laser beam sweeps at minus one region of the first layer of powder, and thus follows a pre-established room profile. To do this, the galvanometric head is controlled according to the information contained in the database of the computer tool used for computer-aided design and manufacture of the part to be manufactured. Thus, the powder particles 11 of this region of the first layer 10a are melted and form a first element 12a in one piece, integral with the production plate 21. At this stage, it is also possible to scan with the laser beam several regions independent of this first layer to form, after melting and solidification of the material, a plurality of first elements 12a disjoint from each other. The production plate 21 is lowered by a height corresponding to the thickness of the first layer of powder 10a (20 to 100 μm and in general from 30 to 50 μm).
    [0004] A second layer 10b of powder is then deposited on the first layer 10a and on this first integral or consolidated element 12a, then a region of the second layer 10b which is exposed is heated by exposure to the laser beam 31. located partially or completely above this first integral or consolidated element 12a in the case illustrated in FIG. 1, so that the powder particles of this region of the second layer 10b are melted with at least a part of the element 12a and form a second integral element or consolidated 12b, all of these two elements 12a and 12b forming, in the case illustrated in FIG 1, a block in one piece . Such an additive manufacturing technique, or others such as that of manufacturing by powder projection, thus provides excellent control of the geometry of the part to be manufactured and allows for parts 15 having a high fineness. In order to adjust as finely as possible the additive manufacturing device, it is necessary to have a good knowledge of the properties and behavior of the powder during manufacture. In particular, it is important to be able to estimate heat transfers within the powder in order to adjust the power of the laser and / or its scanning speed. In such an additive manufacturing process, within such a powder, it is reasonable to neglect the convective and radiative heat transfer phenomena. The great majority of the heat is diffused thus within the powder by conduction: this heat is then mainly absorbed by the plate. However, the apparent thermal conductivity of a powder is highly dependent on the compaction rate of the powder, defined by the ratio between the volume occupied by a mass of powder poured and the volume of the same mass of compacted powder: in fact, the increase in compaction, and therefore in the density of the powder, increases the number and the surface of the inter-particle connections, thus favoring thermal conduction. However, it is difficult to reproduce in the laboratory the packing conditions of the powder as they exist during an additive manufacturing process and thus to measure the apparent thermal conductivity of such a powder under the exact conditions of the process. LBM.
    [0005] For example, some experimental methods involve thermocouples which are embedded in a volume of powder which is fused to the upper layer. However, this type of measurement is complex to perform and unreliable because the thermocouple measurement depends on the contact between the thermocouple and the powder, this data being poorly known and poorly controlled because of the particulate nature of such a powder. There is therefore a real need for a test specimen, an experimental device and a device characterization method making it possible to characterize a powder that can be used in an additive manufacturing process and which lack, at least in part, the disadvantages inherent to the processes. known above. PRESENTATION OF THE INVENTION The present disclosure relates to a specimen for the characterization of a powder suitable for the implementation of an additive manufacturing process, comprising external walls formed by solidified powder, and an internal cavity, defined by the outer walls, and containing unhardened powder.
    [0006] Such a test piece can therefore be formed entirely from powder and can in particular be manufactured by additive manufacturing under the actual conditions of an additive manufacturing process. Thus, the outer walls of the specimen can be fabricated layer by layer around the volume of non-solidified powder to be characterized: accordingly, the volume of non-solidified powder present in the internal cavity of the specimen, which never has been moved or affected during the manufacture of the specimen, is in the precise state, in particular of settlement, corresponding to the actual conditions of execution of an additive manufacturing process. It is in particular possible to close the outer walls until completely enclose this volume of non-solidified powder and to isolate it completely from the external environment. With such a test tube, any step of filling a prefabricated test-tube which necessarily modifies the state of the powder and in particular its packing state and therefore its thermal conductivity.
    [0007] Thanks to such a specimen manufactured around the volume of powder to be characterized, it is therefore possible to carry out tests on this specimen in order to characterize certain parameters of the powder in its state corresponding to the actual conditions of execution of a process of 5 additive manufacturing. In particular, it is possible to perform heat transfer tests to determine the thermal conductivity of the powder in its effective packing state during an additive manufacturing process. In addition, thanks to its solidified outer walls, it is possible to instrument the test tube efficiently and reliably, in particular using thermocouples. Indeed the sensors used will be in contact with a rigid wall and substantially flat, which will ensure increased accuracy and reliability of the sensors. Thus, the use of such a test piece for powder characterization tests allows a better knowledge of the properties, and in particular of the thermal conductivity as a function of the packing conditions, of the powders that can be used for additive manufacturing processes. With this more accurate knowledge, the reliability of digital manufacturing simulation results can be increased. The additive manufacturing processes can then be optimized. In some embodiments, the inner cavity is fully filled with non-solidified powder. In some embodiments, the outer walls are obtained by selective melting or sintering of the powder by means of a high energy beam, preferably a laser beam or an electron beam. In some embodiments, the upper end wall of the cavity has a profile inclined to the plane orthogonal to the main direction of the specimen. This allows a better grip of the upper end wall of the cavity on the side walls during its manufacture, it being recalled that the volume located under this upper end wall is occupied by non-solidified powder. Indeed, with such an inclined profile, the upper end surface is divided into several layers manufactured one after the other, each wall section of a given layer resting on the wall section of the lower layer. It is thus possible to form the top layer layer without risking a collapse of the wall in the volume of non-solidified powder located below. In some embodiments, the upper end wall of the cavity forms an angle greater than 30 ° to the plane orthogonal to the main direction of the specimen. The inventors have indeed determined that this inclination was sufficient to prevent the collapse of the upper end wall during the manufacture of the specimen. In some embodiments, this upper end wall of the cavity has a triangular or conical profile. In some embodiments, the specimen further comprises a carrier. It is possible, thanks to such a support, to give the test piece a complex shape, with, for example, counterpaneings, or to give it a particular inclination different from the vertical direction. In some embodiments, the support is formed by solidified powder. The support is thus preferably manufactured at the same time as the test piece. In some embodiments, all the outer walls of the specimen are inclined with respect to the main direction of the carrier. Therefore, it is possible to build all the outer walls by reducing the risk that some collapse in the volume of powder not solidified. In some embodiments, all the outer walls of the specimen form an angle greater than 30 ° to the plane orthogonal to the main direction of the support. As indicated above, this inclination is sufficient to prevent the collapse of the walls during the manufacture of the specimen. In some embodiments, the specimen has a plane of symmetry. This makes it possible to simplify the determination of certain parameters, in particular geometric parameters, of the specimen during the characterization process which will be described later. The present disclosure also relates to an experimental device for the characterization of a powder suitable for the implementation of an additive manufacturing process, comprising a test piece according to any one of the preceding embodiments, at least one thermocouple. applied against a measuring face of the specimen, a high energy beam emitting device whose beam is projected against an exposure face of the specimen opposite its measuring face, and a computer configured to acquire the Data from at least one thermocouple and compare them to numerical simulation results. As mentioned above, the use of such a test piece makes instrumentation easier and more reliable: the thermocouples can indeed be applied with maximum contact against the measuring face 10 of the test piece. When the high energy beam strikes the exposure face of the specimen, it brings a large amount of energy that propagates in the form of heat into the exposure wall, then into the volume of non-solidified powder enclosed in the internal cavity, into the measuring wall. The thermocouples can thus measure the evolution of the temperature of the measuring face of the test piece over time. Knowing the power provided by the high energy beam and the characteristics of the specimen, it is thus possible to evaluate the heat transfer occurring in the volume of non-solidified powder enclosed in the internal cavity of the specimen. A characterization method, such as that described below, can then deduce some property of the powder and in particular its thermal conductivity. In some embodiments, the high energy beam emitter is a laser. It could also be an electron gun. In some embodiments, the device further comprises a tray. The test piece is preferably integral with the plate to minimize its movements during the characterization process. In some embodiments, the specimen is fabricated directly on the platen by selective melting or sintering of powder using a high energy beam. In some embodiments, the tray is heated. It is thus possible to adjust the ambient temperature and thus the initial temperature of the test specimen during the experimental test to be as close as possible to the actual conditions of a particular additive manufacturing process.
    [0008] In some embodiments, the tray belongs to an additive manufacturing machine. Since the manufacture and the experimental test take place in the same machine and on the same plate, it is possible to leave the specimen untouched between its manufacture and the experimental test so as not to displace the volume of non-solidified powder present in the cavity. internal of the test and thus not to alter its state of settlement. In some embodiments, the high energy beam emitter device belongs to an additive manufacturing machine. The high energy beam used is therefore the same as that usually used to produce parts by additive manufacturing: the parameters of the experimental test are thus even closer to the actual conditions of the additive manufacturing process implemented by this machine.
    [0009] In some embodiments, the experimental device further comprises a reflecting device such as a mirror for returning the high energy beam to the exposure face of the specimen from the transmitting device. In some embodiments, the experimental device 20 includes five thermocouples arranged in a cross-section on the measurement face of the specimen. Such a configuration makes it possible to measure different temperature gradients within the specimen in different directions. The present disclosure further relates to a process for characterizing a powder suitable for carrying out an additive manufacturing process, comprising the following steps: manufacturing on a tray two substantially identical test pieces according to one of the embodiments presented above by additive manufacturing from a powder to be characterized, measurements on the first test specimen resulting in the determination of parameters relating to the specimens, instrumentation of a measuring face of the second specimen with the help of at least one thermocouple, carrying out an experimental test including the projection of a high energy beam on an exposure face of the specimen opposite to its measurement face and the acquisition of the temperatures measured by said at least one thermocouple over time, realization of numerical simulation models incorporating the parameters relating to the specimen and the high power seal and including at least one virtual thermocouple arranged in the same manner as said at least one thermocouple of the experimental test, each model being identical except for a parameter to be characterized relating to the powder forming an adjustment variable , and comparison of the experimental results with the results of the numerical simulations. As mentioned above, the thermocouples make it possible to follow the evolution of the temperature of the measuring face of the test piece over time. At the same time, various numerical simulation models having the adjustment variable of a parameter relating to the powder, for example its thermal conductivity, are produced and tested: these simulations lead to the calculation of the values measured over time by the virtual thermocouples. These values are then compared to the actual values measured during the experimental test. It is then sought to minimize the error between the numerical results and the experimental results by varying the parameter to be characterized: it is then determined that the parameter to be characterized is accurately estimated when the error made by the simulation is less than a value. desired. In some embodiments, the manufacturing steps of the test pieces and carrying out the experimental test take place within the same additive manufacturing machine comprising a production platform and a device for emitting a high energy beam, the tray on which the specimens are manufactured being the manufacturing plate of said machine and the high energy beam being generated by the emission device of said machine. The powder in question is tested in conditions very close to a real additive manufacturing process conducted by the same machine. In some embodiments, the first and second specimens are manufactured in parallel during the same additive manufacturing step. It is thus ensured that the two test pieces were manufactured in an analogous manner and that they therefore share the same properties. In some embodiments, the second specimen is neither moved nor peeled off its tray between the manufacturing step and the experimental test step. Thus, the state of the powder enclosed in the test tube is not altered.
    [0010] In some embodiments, the tray is heated to a desired temperature during the experimental test step. It is thus possible to adjust the ambient temperature and therefore the initial temperature of the test specimen during the experimental test in order to be as close as possible to the actual conditions of an additive manufacturing process. In some embodiments, the measurements made on the first specimen result in the determination of the geometry of the internal cavity of the specimen and / or the density of the solidified powder forming the outer walls of the specimen.
    [0011] In some embodiments, the measuring step on the first specimen comprises cutting the first specimen along a plane of symmetry and measuring the dimensions of its internal cavity. It is thus possible to calculate the volume of the cavity and the volume represented by the walls of the specimen. The mass of the non-solidified powder volume and that of the specimen walls can then be determined to deduce the density of each. In some embodiments, the measurement of the dimensions of the internal cavity of the first specimen is performed by laser profilometry.
    [0012] The foregoing and other features and advantages will be apparent from the following detailed description of exemplary embodiments of the proposed device and method. This detailed description refers to the accompanying drawings.
    [0013] BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings are schematic and are intended primarily to illustrate the principles of the invention. In these drawings, from one figure (FIG) to the other, identical elements (or parts of elements) are identified by the same reference signs. In addition, elements (or parts of elements) belonging to different exemplary embodiments but having an analogous function are indicated in the figures by incremented numerical references of 100, 200, etc. FIG. 1 is an overview of an additive manufacturing device by selective melting of powder beds.
    [0014] FIG. 2 is a side view of two test pieces according to a first exemplary embodiment. FIG 3 is an enlarged view of a specimen of FIG 2. FIG 4 is a profile view of a specimen according to a second exemplary embodiment. FIG 5 is a sectional view of a half-test piece of FIG 2. FIG 6 is a profile view of the experimental device. FIG 7 is a view along the arrow VII of FIG 6.
    [0015] DETAILED DESCRIPTION OF EMBODIMENT (S) In order to make the invention more concrete, an example of an experimental device and a method of characterization is described in detail below, with reference to the accompanying drawings. It is recalled that the invention is not limited to this example.
    [0016] In the context of this example, it is sought to characterize the thermal conductivity of a powder usually used to produce parts by additive manufacturing in an additive manufacturing machine 1 of the type of FIG. 1 described in the introductory part of the application. In the present case, this powder is suitable for carrying out a method of manufacturing by selective melting of powder beds by laser. It may for example be a nickel base powder used in particular to manufacture turbojet blades. All the steps of the characterization process are carried out within the additive manufacturing machine 1. The process starts with the manufacture, on two separate production trays 21a, 21b, by selective melting of powder beds, of two test pieces. In a first exemplary embodiment, as can be seen in FIG. 3, each test piece 41, 42 has a bottom wall 43, side walls 44 and an upper wall 45 together defining an internal cavity 46 of FIGS. the specimen. According to the LBM method, the test pieces 41 and 42 are produced layer by layer by melting the powder volumes of each layer corresponding to the walls 43, 44 and 45 of the test pieces 41 35 and 42. The progressive construction of the walls 43, 44 and 45 results in then to enclose a volume of non-solidified powder P in the internal cavity 46.
    [0017] The powder having been deposited layer by layer by the roll 20 of the manufacturing machine 1 and having not been moved or compacted following this installation, the state of the powder volumes P enclosed in the test pieces 41 and 42 remains unchanged and true to that of the powder during the manufacturing process. It is further noted in FIG. 3 that the upper end surface 45a of the internal cavity, that is to say the lower surface of the upper wall 45, has a triangular profile: more precisely this surface forms in every respect an angle θ with respect to the horizontal 10 greater than 30 °, thus ensuring the stability of the wall 45 in formation during the manufacture of the specimens 41, 42. For reasons of symmetry, the bottom wall 43 may have the same geometry. In another example, shown in FIG. 4, each test piece 141 is also parallelepipedal but its internal cavity 146 is also parallelepipedal: in other words, each wall 143, 144, 145 keeps a constant thickness over its entire surface. In such a case, to prevent the upper wall 145 from collapsing during the manufacture of the specimens, each specimen 141 is manufactured in a direction D inclined relative to the vertical 20 so that none of its walls forms an angle less than 30 ° from the horizontal. To this end, the manufacturing step includes the manufacture by selective melting of powder beds of a support 147, composed for example of several pillars 148, supporting the bottom wall 143 and imposing on the latter an inclination greater than 30 ° compared to the horizontal. Once the specimens 41 and 42 have been produced, for example according to the first embodiment, a de-inking step takes place in order to remove, within the additive manufacturing machine 1, the residual powder surrounding the specimens 41 and 42. This step is carried out preferably by suction. The first specimen 41 and its plate 21a are then removed from the machine 1 and the first specimen 41 and separated from its plate 21a and its possible support, for example by wire cutting. The overall mass and the overall, i.e., external, volume of the first specimen 41 are measured.
    [0018] The first specimen 41 is then cut along its plane of symmetry A-A by electroerosion or any other method making it possible to minimize the quantity of material lost during cutting. The powder P enclosed in the cavity 46 of the first specimen 41 is then evacuated. An empty half-sample 41 'is thus obtained, as shown in FIG. 5. The cutting of the first specimen 41 according to its plane of symmetry AA makes it possible to access the internal cavity 46 whose dimensions are measured, for example by LASER profilometry. The volume of the half-cavity and thus the volume of the entire cavity are thus calculated. By deduction of the overall volume, one also obtains the volume of solidified powder, that is to say the volume of the walls 43-45 of the test-tube 41. Knowing all these elements, it is possible to determine the density of the solidified powder and the density of the non-solidified powder under the conditions of the additive manufacturing process. Once the measurements on the first specimen 41 have been made and the parameters mentioned above determined, an experimental test is carried out on the second specimen 42 which has remained in position, untouched, on its manufacturing platform 21b of the manufacturing machine 20 This test is therefore performed within the building trough 24 of the machine 1. As shown in FIGS. 6 and 7, thermocouples 51 are placed on a first lateral face, called measuring face 52, of the second specimen 42. More precisely, in this example, five thermocouples 51 are arranged in a cross-shaped manner substantially centered on the measurement face 52. Each thermocouple 51 is connected to a calculator 59 responsible for recording and conserving the values of temperature measured by the thermocouples 51. This calculator 59 may be a computer or any other electronic device comprising one or more calculation units. , for example a set consisting of an acquisition unit 59a for acquiring, interpreting and memorizing the thermocouple signals, and a computer 59b for performing numerical simulations. In addition, an inclined mirror 54 is placed on the plate 21b opposite the face of the test piece 42, called the exposure face 53, opposite to the measuring face 52.
    [0019] The specimen 42 is then preheated to a desired test temperature by means of a heating device fitted to the plate 21b. The emitting device 55 of the laser beam 31, comprising in this example a generator 30, a control system 32, a beam expander 33 and a focusing system 34 as described with reference to FIG. 1, is then driven. for projecting the laser beam 31 on the mirror 54, the inclination of the latter being provided to return the beam 31 towards the exposure face 53 of the test piece 42, the beam 31 preferably reaching the exposure face 53 in the center.
    [0020] During the experimental test, the heat of the laser 31 propagates through the side wall of the exposure face 53, the non-solidified powder volume P and the side wall of the measurement face 52, thus causing the elevation progressive temperature. The calculator 59 then follows and keeps in a database the evolution of the temperatures measured by the thermocouples 51. Once the experimental test has been completed and the experimental results are stored, a numerical simulation model of the same experiment is carried out within the calculator 59. The precise geometry of the specimen 42 is thus modeled based on the measurements made on the first specimen 41; it also incorporates the thermal properties of the solidified powder forming the walls 43, 44, 45, and in particular its thermal conductivity, known or otherwise measurable. The thermal loading applied to the exposure face is modeled on the basis of the parameters of the laser used and its action on a solidified powder wall, and in particular its power, its focusing diameter and the exchange coefficient. with the wall and the emissivity, these parameters being known or measurable elsewhere. Finally, the initial temperature of the specimen model is set in accordance with the initial temperature of the actual specimen 42 set by the tray heater 21b. The digital model also includes virtual thermocouples disposed on the measuring face of the specimen model in exactly the same manner as the thermocouples 51 of the experimental test. The numerical model includes as many as 35 virtual thermocouples as there are real thermocouples in the experimental test, ie five thermocouples in this paper. These virtual thermocouples are programmed to follow the evolution of the temperature of the measuring wall during the simulation. Therefore, all the parameters of the simulation are set from known values or on the basis of reasonable assumptions with the exception of the thermal conductivity of the non-solidified powder contained in the internal cavity of the test piece which remains to it unknown and constitutes a model adjustment variable. Several numerical simulations are then run based on the same model with different thermal conductivity values of the powder. The numerical results obtained by the virtual thermocouples are then compared with the experimental results obtained by the real thermocouples 51. A measurement of the difference with the experiment is carried out by the computer 59. Several simulations are thus carried out by adjusting the value of 15 thermal conductivity of the powder until the measurement of the experiment deviation falls below a desired value. Thus, once a numerical simulation sufficiently close to the actual experiment identified, it is determined that the thermal conductivity value of the powder used for this simulation is a satisfactory estimate of the actual thermal conductivity of the P powder volume. Expected accuracy on this estimate can be adjusted by adjusting the tolerance threshold of the deviation to the experiment. This gives the estimate of the thermal conductivity of said powder under the actual conditions of its use during an additive manufacturing process. The modes or examples of embodiment described in the present description are given for illustrative and not limiting, a person skilled in the art can easily, in view of this presentation, modify these modes or embodiments, or consider others, while remaining within the scope of the invention. In addition, the various features of these modes or embodiments can be used alone or be combined with each other. When combined, these features may be as described above or differently, the invention not being limited to the specific combinations described herein. In particular, unless otherwise specified, a characteristic described in connection with a
    权利要求:
    Claims (14)
    [0001]
    REVENDICATIONS1. Test specimen for the characterization of a powder suitable for carrying out an additive manufacturing process, comprising outer walls (43, 44, 45) formed by solidified powder, and an internal cavity (46) delimited by the outer walls (43, 44, 45) containing non-solidified powder (P).
    [0002]
    A test piece according to claim 1, wherein the outer walls (43, 44, 45) are obtained by selective melting or sintering of the powder by means of a high energy beam (31), preferably a laser beam or a laser beam. electron beam.
    [0003]
    3. Test piece according to claim 1 or 2, wherein the upper end wall (45) of the cavity (46) has a profile inclined relative to the plane orthogonal to the main direction of the test piece (41).
    [0004]
    The test piece according to claim 1 or 2, further comprising a support (147), and wherein all the outer walls (143, 144, 145) of the test piece (141) are inclined with respect to the main direction of the support (147).
    [0005]
    5. Experimental device for the characterization of a powder adapted for the implementation of an additive manufacturing process, comprising a test piece (42) according to any one of the preceding claims, at least one thermocouple (51) applied against a measuring face (52) of the specimen (42), a high energy beam emitting device (55) whose beam (31) is projected against an exposure face (53) of the specimen ( 42) opposite to its measuring face (52), and a computer (59) configured to acquire the data of the at least one thermocouple (51) and compare them with numerical simulation results. 5
    [0006]
    The experimental device of claim 5, wherein the high energy beam emitting device (55) is a laser.
    [0007]
    The experimental device of claim 5 or 6, further comprising a tray (21b) on which the specimen is directly manufactured by selective melting or sintering of powder by means of a high energy beam (31).
    [0008]
    8. Experimental device according to claim 7, wherein the plate (21b) is heating. 15
    [0009]
    9. Experimental device according to claim 7 or 8, wherein the plate (21b) and the high energy beam emitting device (55) belong to an additive manufacturing machine (1). 20
    [0010]
    10. A method of characterizing a powder suitable for implementing an additive manufacturing process, comprising the following steps: manufacturing on a tray (21a, 21b) two test pieces (41, 42) substantially identical according to the invention. any one of claims 1 to 4 by additive manufacturing from a powder to be characterized, measurements on the first specimen (41) resulting in the determination of parameters relating to the specimens (41, 42), instrumentation of a measuring face (52) of the second specimen (42) using at least one thermocouple (51), performing an experimental test including the projection of a high energy beam (31) onto an exposure face (53) of the test piece (42) opposite to its measurement face (52) and the acquisition of the temperatures measured by said at least one thermocouple (51) over time, production of numerical simulation models incorporating the relative parameters to the test te (42) and the high power beam (31) and including at least one virtual thermocouple arranged in the same manner as said at least one thermocouple (51) of the experimental test, each model being identical except for a parameter to be characterized relating to the powder forming an adjustment variable, and comparison of the experimental results with the results of the numerical simulations. 5
    [0011]
    11. The method of claim 10, wherein the steps of manufacturing the test specimens (41, 42) and carrying out the experimental test take place in the same additive manufacturing machine (1) comprising a production plate (21a, 21b) and a device 10 for emitting a high-energy beam (55), the plate (21a, 21b) on which the specimens (41, 42) are manufactured being the manufacturing plate of said machine (1) and the high energy beam (31) being generated by the emission device (55) of said machine (1). 15
    [0012]
    12. The method of claim 10 or 11, wherein the second specimen (42) is neither moved nor peeled from its tray (21b) between the manufacturing step and the experimental test step.
    [0013]
    The method of any one of claims 10 to 12, wherein the tray (21b) is heated to a desired temperature during the experimental test step.
    [0014]
    The method of any one of claims 10 to 13, wherein the measuring step on the first specimen (41) comprises cutting the first specimen (41) in a plane of symmetry (AA) and measuring dimensions of its internal cavity (46).
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    同族专利:
    公开号 | 公开日
    FR3029829B1|2017-09-29|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US20030222066A1|2002-05-29|2003-12-04|Low Steven C.|Thermocouple control system for selective laser sintering part bed temperature control|
    CH700273A1|2009-01-26|2010-07-30|Hanspeter Ott|Producing three-dimensional jewelry pieces made of metal, comprises repeatedly applying a metal powder on a substrate and/or highly-adjustable platform in a layer-wise manner, and partially melting the powder layer at a predetermined point|
    DE102010046579A1|2010-09-25|2012-03-29|Mtu Aero Engines Gmbh|Component, preferably aircraft component, which is formed of powder to be solidified by energy radiation source, comprises cavity with solidified powder, which is not solidified by energy radiation source and for forming damping element|
    FR2970887A1|2011-02-01|2012-08-03|Snecma|SINKING DEVICE AND LASER FUSION COMPRISING A INDUCED POWDER HEATING MEANS|
    US20140165381A1|2011-06-21|2014-06-19|Technische Universität Darmstadt|Method for producing a housing structure at least partially enclosing at least one component and housing structure produced by said method|FR3064201A1|2017-03-27|2018-09-28|Safran Helicopter Engines|TEST FOR VALIDATION OF OPERATIVE PARAMETERS OF A PROCESS FOR THE ADDITIVE MANUFACTURING OF A PIECE BY LASER FUSION ON POWDER BEDS|
    WO2019016565A1|2017-07-21|2019-01-24|Lpw Technology Ltd|Measuring density of a powder bed and detecting a defect in an additively manufactured article|
    GB2568694A|2017-11-23|2019-05-29|Lpw Technology Ltd|Predicting powder degradation in an additive manufacturing process|
    WO2019115886A1|2017-12-12|2019-06-20|Safran Helicopter Engines|Vibration damper for a turbomachine rotor vane|
    FR3087379A1|2018-10-22|2020-04-24|Commissariat A L'energie Atomique Et Aux Energies Alternatives|METHOD FOR MANUFACTURING A PART, PART AND METHOD FOR DETERMINING A CODE ASSOCIATED WITH A PART|
    法律状态:
    2015-12-15| PLFP| Fee payment|Year of fee payment: 2 |
    2016-06-17| PLSC| Publication of the preliminary search report|Effective date: 20160617 |
    2016-12-05| PLFP| Fee payment|Year of fee payment: 3 |
    2017-09-01| CD| Change of name or company name|Owner name: SNECMA, FR Effective date: 20170727 Owner name: SAFRAN HELICOPTER ENGINES, FR Effective date: 20170727 |
    2017-11-21| PLFP| Fee payment|Year of fee payment: 4 |
    2018-02-09| CD| Change of name or company name|Owner name: SAFRAN AIRCRAFT ENGINES, FR Effective date: 20170717 Owner name: SAFRAN HELICOPTER ENGINES, FR Effective date: 20170717 |
    2019-11-20| PLFP| Fee payment|Year of fee payment: 6 |
    2020-11-20| PLFP| Fee payment|Year of fee payment: 7 |
    2021-11-18| PLFP| Fee payment|Year of fee payment: 8 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1462181A|FR3029829B1|2014-12-10|2014-12-10|TEST, EXPERIMENTAL DEVICE AND METHOD FOR CHARACTERIZING POWDER FOR ADDITIVE MANUFACTURE|FR1462181A| FR3029829B1|2014-12-10|2014-12-10|TEST, EXPERIMENTAL DEVICE AND METHOD FOR CHARACTERIZING POWDER FOR ADDITIVE MANUFACTURE|
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